Repairs
BRUSH can provide repair solution either in the field of operation or in one of our manufacturing facilities
FIELD REPAIR
To compliment the inspection capabilities, BRUSH offer a wide range of repair services. These are performed in the field where BRUSH has considerable experience working in vastly differing environments including both onshore and offshore installations, worldwide.
For all types of minor and major repairs, which can be carried out on site, BRUSH offers a complete solution.
BRUSH service bases offer engineering design, which provide a technical solution to support the equipment’s return to operational service.
BRUSH manufacturing capability provides quality parts and materials, which are utilised in the repair.
Local repair facilities compliment the BRUSH service bases. These are called on, as and when required, for manufacturing or assembly, logistic or labour support. The use of local resources reduces costs and times to complete the repair but remain at BRUSH’s high standard of quality.
BRUSH Service Engineers, highly experienced and skilled in the required disciplines, supervises and performs the on site repair.
BRUSH service base project teams ensure that the solution offered is delivered to final customer satisfaction.
GENERATORS
Typical generator field repair services offered include:
- Stator end winding refurbishment
- Stator rewedge
- Stator rewind
- Stator core replacement
- Rotor overhaul and end winding refurbishment
- Rotor cap replacement
- Rotor rewind
- Bearing replacement
- Oil seal replacement
- Cooler repair
CONTROL SYSTEMS
Typical power management and generator control systems services offered include:
- Automatic Voltage Regulator fault finding and calibration
- Power Management System fault finding and calibration
- Generator protection relay testing
- Synchroniser testing
FACTORY REPAIRS
When it is not possible to repair equipment in the field due to constraints such as space, environment or lack of suitable resources then BRUSH offer a factory base solution. BRUSH possesses comprehensive manufacturing facilities manned by professional personnel for repairing and overhauling equipment. These facilities are supported by technical and project functions to achieve complete customer satisfaction.
GENERATORS
Typical generator factory repair services offered include:
- Stator core replacement
- Stator rewind
- Rotor overhaul and end winding refurbishment
- Rotor cap replacement
- Rotor rewind
- Rotor high speed balancing including over speed
- High voltage testing
CONTROL SYSTEMS
Typical power management and generator control systems services offered include:
- Automatic Voltage Regulator fault finding and repair
- Power Management System fault finding and repair
FACILITIES
BRUSH offer services at its manufacturing bases in Loughborough, England; Ridderkerk, The Netherlands and Plzen, Czech Republic which aid its worldwide After Sales Support activities. These factory-based facilities include:
- Work shops with cleaning facilities and vacuum drying ovens
- Modern machining and fabrication facilities
- Coil manufacturing and VPI facilities
- Assembly work shops including large capacity cranage
- High voltage test facility
- 3-D Measuring facilities
- Decontaminating processes required for handling hazardous materials such as asbestos based insulation found in older products.