Archives: Services

Overview

BRUSH engineers carry out pre-installation checks and offer customised solutions for your product, prolonging its lifespan and keeping downtime to a minimum.

Our services include:

• Installation
• Retrofit
• Regular servicing
• Emergency repair
• 24/7 engineering support

We also offer servicing and support for a range of legacy tapchangers, including:

• BRUSH type HSR, HSRD
• Fuller/Hawker Siddeley type EH, H, HD, HS, AN, AG, ASD, AMD
• ATL type AT, ATV, AE

Capabilities

Overview

Our transformers are installed in key sectors such as utility, oil and rail industries. Our team of highly skilled engineers can supervise every aspect of installation, including testing and commissioning, to ensure your system is compliant with industry standards and immediately operational.

Overview

Through our transformer lifecycle management programme, we carry out a series of tests to offer the best possible performance of your transformer – enhancing its longevity and improving its reliability.

The programme is a combination of the services listed below and can be applied from the beginning of a transformer’s life, or when you feel changes may need to be made to your existing equipment.

Capabilities

Transformer inspections and health checks

Preventative maintenance is the key focus of our lifecycle management programme. Available to all BRUSH transformer products and those of third parties, this comprehensive inspection scheme provides a continuous appraisal of your equipment’s current condition.

The benefit of regular inspections and checks is that potential problems can be found and addressed – before they become bigger issues. The programme can also be tailored to your operational needs, giving you control over aspects such as when to schedule the required equipment outage time needed for inspections to take place.

Transformer maintenance contracts

We believe prevention is better than cure, and we ensure your transformer is always functioning at its best by putting in place a fully-customised support package that’s right for your system and your business.

Ongoing maintenance gives advanced warning of your transformer’s deterioration, highlights high priority assets, reduces the risk of unexpected outages and provides proof of condition upon delivery. And because all previous results are kept on file, we’re uniquely placed to compare data and address issues before they become expensive, real problems.

Transformer testing and condition monitoring

We can carry out a series of crucial tests that help determine the condition of your transformer to see if it has been damaged or if it should even be removed from service. These tests are as follows:

SFRA (Sweep Frequency Response Analysis)

This is a reliable method of monitoring the physical condition of a transformer and its components. It can efficiently detect displacement of transformer cores, deformation of windings, faulty core grounds or broken and/or loose connections.

Capacitance and dissipation factor

Measuring capacitance and dissipation factor helps us determine the insulation condition between windings or within bushings.

Changes in capacitance can indicate mechanical displacements of windings or partial breakdown in bushings. Ageing and degradation of the insulation, together with the presence of moisture, increase the amount of energy that is converted to heat in the insulation. The rate of these losses is measured as dissipation factor.
 

Polarisation Index

Polarisation Index is used to indicate the condition of transformer insulation. It’s a ratio of the insulation resistance measured for 10 minutes to the insulation resistance value measured after one minute.
 

DFRA (Dielectric Frequency Response Analysis)

The dryness and condition of paper insulation is a key factor in both short and long-term power transformer reliability. DFRA testing is an excellent tool for diagnosing transformer insulation issues and is effective in assessing moisture in power transformers.
 

Winding resistance

Measuring a transformer’s DC winding resistance from one external terminal to another assures that the windings are intact, and the internal connections are correct. The resistance measurements also indicate there’s no severe mismatches or open circuits throughout the tapping range.
 

Dissolved gas analysis

When insulating oil is subjected to high thermal and electrical stress, gasses are generated from the decomposition of the oil. Different types of faults generate different gasses. Analysing these gasses tells us a lot about the condition of your transformer.

Transformer oil analysis

By studying the oil in your transformer, we can monitor the health of your system and identify ways to optimise its performance. The testing and analysis of the samples also lets us highlight and fix issues that could lead to costly shutdowns or repairs if left unresolved.

All testing is done without the need to stop your system, avoiding disruption to service.

Find out more…

For more information on our transformer services, download our brochure below. Alternatively, book a consultation, contact us today.

Overview

BRUSH provides a range of transformer servicing and repair options. These include refurbishments, supply of spare parts, modifications and cooler bank replacements.

Capabilities

Transformer servicing and repair

Our servicing and repair services help to ensure your operation remains up and running and your liquid-filled power transformers stay at peak performance.

All servicing and repairs are carried out by our experienced engineers in accordance with the appropriate ISO and health & safety standards.

Whether working with BRUSH or third-party transformers, the peace of mind our support offers is invaluable to your business.

Repairs and refurbishments

We provide a comprehensive range of repair services including transformer refurbishment, radiator repair or replacement, cooler equipment replacement, cable box replacement, oil processing, analysis and replacement, tapping switch modification/replacement, gasket seal replacement, transformer relocation and transformer up-rating.

Our engineers can carry out work at one of our factories or on site, saving downtime and transport costs. We also have considerable experience working in the field in both onshore and offshore environments.

Transformer spare parts

We stock a vast array of spare parts which can be used at short notice by our engineers to keep your transformer operating at its best. Just some of the spare parts available include: bushings, radiators, gaskets, tap changer contacts, Buchholz relays, pumps, drier elements, temperature sensors, fan motors, oil alarm and indicators, valves and terminal lugs.

Bulk ordering of bespoke kits is available, with us storing your spares ready for you to quickly access when you need them.

Transformer up-rating and modifications

A transformer represents significant investment and replacement can be disruptive and expensive. Up-rating, or modifying, your existing transformer is a more cost-effective way to increase its performance and lifespan.

One common example of this is the retrofit of replacement tap changers, which greatly improves transformer efficiency and longevity, providing a worry-free solution for many years.

Transformer cooler bank replacements

One of the most common ways of breathing new life into a transformer is to replace the cooler bank. Our expert engineers can carry out a transformer cooler bank replacement on-site with minimum disruption to your business.

Transformer training and supervision

Keeping your transformer running at peak performance requires specialist technical skills. We offer a comprehensive training programme that shows your employees how to get the best from your transformer, as well as bringing them up to speed on the latest safety considerations.

Led by our product experts, training can be delivered off site in a classroom environment or at your location. Training focus is on up-skilling your team during commissioning or with previously installed equipment.

24/7 transformer support

We are renowned not just for the quality of the transformers we produce, but for the level of support and care we offer our customers.

Our engineers offer first rate services to help keep your system operating at its best, whether that’s through a customised support package or 24/7 technical support and repairs.

Find out more…

We provide tailored servicing and repair solutions to meet the specific business needs of every customer. To book a service or repair, or to find out more about our transformer services, contact us today.